96-Rotary Transformer Assembly Inspection Line

 

Equipment performance and main parameters
Equipment operating cycle	35 seconds
Equipment operator	12 person
Estimated daily production (calculated based on 10 hours)	2400 sets
Estimated monthly production (calculated on a 24 day basis)	57600 sets
Equipment noise	≤80db
Overall production line net size	L 20000mm * W7000mm * H 2000mm
Power supply standards	AC 220V,50HZ
Gas supply methods and standards	0.5~0.8Mp
Main standard component brand configuration
Pneumatic components	SMC
Sensor	PANASONIC
Programmable logic controller	MITSUBISHI
Servo motor	MITSUBISHI
Touch panel	PROFACE
robot arm	KAWASAKI
QR code recognizer	KEYENCE

ST001 laser coding equipment (internal code)

Overview:
      After manual feeding, automatic QR code recognition is performed, and the robotic arm automatically picks up the material.

Composition: Conveyor module, laser engraving machine

Action description:
       Manually place the product into the product carrier, press the start button with both hands, and the conveying module (motor driven screw drive) will transport the tray to the laser engraving position. After the laser engraving is completed, the conveying module will send the tray to the material level on the winding line and wait for the mechanical gripper to grasp it.

ST002 product automatic loading and unloading winding, mechanical arm handling

Overview:
      The robotic arm grabs the product, automatically identifies scanned defective products, and the winding machine automatically loads and unloads materials.

Composition:
     Winding machine, automatic winding loading and unloading mechanical arm

Action description:
    The robotic arm (motor driven three claw fixture grabs products) scans and records the code, grabs the products, and sends the good products to the winding machine for winding. After the winding is completed, the robotic arm grabs the products and places them on the assembly line body. The double speed chain drives the tray to the next workstation.

ST003 TIG Welding Equipment 

Overview:
    The product is driven by a double speed chain, and the TIG welding machine automatically loads and unloads materials, performs automatic welding, and performs CCD detection.

Composition: Double speed chain, TIG welding machine, CCD detection of copper ball position.

Action description:
      The double speed chain moves the pallet to the feeding position of the TIG welding machine. The TIG welding machine grabs the products on the pallet product seat through the handling mechanism and sends them to the electric cylinder transfer mechanism. First, it scans and records the code, and then transports the products to the welding position. The welding machine performs automatic welding. After welding the finished products, the handling mechanism places the products back on the pallet, the lifting and positioning mechanism descends, and the double speed chain transports the pallet to the next workstation.

ST004 Cutting and gluing detection equipment, tunnel furnace drying

Overview: Qualified TIG welding products will be cut, tested for resistance, and coated using a cutting and coating machine. The handling robot transports the finished adhesive product to the industrial oven tunnel furnace conveyor line for drying.

Composition: Gluing machine, tunnel furnace

Action description:
       TIG welding qualified products are sent to the gluing equipment through a handling mechanism for copper bar cutting, DC resistance testing (automatic code scanning for testing), black glue coating, and black glue detection (IV2 image sensor for testing). After gluing is completed, the code is scanned again (automatic), and the product is grabbed by the handling mechanism and placed in the tunnel furnace. The tunnel furnace uses plate chain transmission, and the product is laid flat on the plate chain, After drying, it will be sent to the cooling area for cooling. After cooling is completed, it is slid onto the conveyor belt via a slope.

ST005 Ultrasonic Welding Equipment

Overview:
      Manual material collection and threading, ultrasonic welding and cutting of excess thread ends

Composition: Ultrasonic welding machine, IV3 image sensor

Action description:
        After the manual threading is completed, the product is placed in a fixed position and scanned to collect information. After the information is collected, it is placed in an ultrasonic welding machine for welding. Before welding, the ultrasonic welding machine uses an IV3 image sensor (Keyence) to check whether the color of the wire sequence is correct. The wire harness is automatically welded, and after welding is completed, excess wire ends are automatically cut. The image sensor then performs welding area detection, and the finished welding product is manually removed.

ST006 High and Low Voltage Testing Equipment

Overview:
       The tray is transferred to the low-voltage and high-voltage stations for testing.

Composition: High voltage instrument, low voltage instrument

Action description:
      The scanning gun scans and collects information, and the speed chain sends the product to the low-voltage testing position. The product testing station with a plug is positioned by the line body, and the PIN mechanism is pushed up from the side to achieve power connection. The lifting cylinder descends to precisely position the tray, and the rotor reaches the testing position. The testing machine starts testing, and the loose wire product is connected to the power supply from the bottom top copper plate. The testing rotor extends into the center of the product from the top for testing, and the low-voltage testing is completed, The scanning gun scans and collects information, and the speed chain sends the product to the high-voltage testing station. The testing station for products with plugs is connected to the power supply by the top PIN mechanism, and the loose wire products are connected to the power supply from the bottom top copper plate for testing.

ST007 laser coding equipment (customer code)

Overview:
     After the high and low voltage testing is completed, the product is manually removed by fixed scanning and laser engraving.

Composition:
     QR code recognizer, engraving machine

Action description:
     After the high-voltage test is completed, the double speed chain scans the tray through a fixed position, and the laser engraving machine (Keens) performs coding. After the coding is completed and scanned, the finished product is manually removed.

GOTOP -industrial manufacturing automation solutions.
GOTOP always focus on auto parts and motor industry manufacturing automation solutions, whether it is production process automation or production process information systems GOTOP professional technology, provide core technical support to customers.
GOTOP has 59 patents including 7 invention patents (included in the audit)  it has passed the National high-tech Enterprise certification the ISO Quality Management System certification the new professional certification, and the certification of small and medium-sized sci-tech enterprises in Shandong province.
GOTOP adheres to the principle of integrity and gratefulness follows the concept of high quality and customer first, accumulates experience constantly enhances r & D strength and creates a bright future with each partner hand in hand!

The competitiveness of the company
research and development:
• Rigorous evaluation and necessary experimental verification
• Build a professional project team
• Continuous improvement in engineering design, Modular rocket
• Keep up-to-date with project progress and feedback
Quality:
• Internal and external design review
• Implement PDCA for material inspection
• Gotop internal acceptance and customer pre-acceptance
• 1 year or above quality assurance
Manufacturing:
• Decompose the assembly process to make it more detailed
• Review the problem every day and make timely improvement
• Unified standard operating procedures and practices
• Implementation of PDCA
Services:
• Technical training
• Long-term free technical support from strategic partners
• Transfer of information and documents